JCV PlantSuite connects the shop floor with management: real-time data from every machine, quality control with SPC, planned and predictive maintenance, and everything an ISO audit asks for, with artificial intelligence and paper capture.
Use the modules together or on their own. They share machines, lines, users and actions: a quality alarm opens a maintenance work order, an audit opens a corrective action, and everything reaches the daily board.
Real-time data from every machine and shift. OEE, downtime and losses visible to operators, supervisors and management.
In-process quality control and the complete management system: from the control plan to the management review.
Corrective, preventive and predictive maintenance, with asset, safety and cost management.
Clear screens in each user's language that work on the office PC, the line tablet or the technician's phone.
Safety, OEE by line against target, production and scrap, top downtime, autonomous maintenance, tags and maintenance work orders, with the meeting's actions and their follow-up.
PFMEA with AIAG-VDA action priority linked to the control plan, control charts with capability, and risks with heat map, treatment and contingency plan.
Asset criticality and risk matrix, life-cycle cost, predictive trends projected to the limit, and work orders created automatically when the trend calls for it.
The system gathers the inputs the standard requires from every module: complaints, objectives, OEE, corrective actions, audits, suppliers, competence and maintenance. Management comments, decides and signs the minutes.
The plant keeps using paper where it makes sense. Take a photo of the sheet, the work order or the audit, the AI reads the data and the user reviews it before saving.
Work orders, measurement rounds, quality records, audits, attendance sheets, FMEAs and risk matrices, handwritten or in Excel.
Root causes and actions for 8Ds, FMEA failure modes, audit checklists, competences by position and risks by process, using the plant's real history.
Audit conclusions, management review minutes, training exams and analysis of predictive trends.
Answers how to use the system from the manual and queries production data: OEE, downtime, scrap, work orders and more.
Enabled by feature and profile, with a daily usage limit and a log of every request. The AI proposes; people decide.
Proposals, reports and screens in Spanish, English or Portuguese, depending on the user.
Every screen keeps the record the auditor asks for: who, when, with electronic signature and change history. The manual states which clause each feature covers and what to present.
Risks, objectives, competence, documented information, production control, release, internal audit, management review and improvement.
Control plan, special characteristics, PFMEA, SPC, MSA, process and product audits, LPA, TPM, error-proofing, 8D and contingency.
Document and record control, traceability, complaints, nonconforming product, CAPA, competence and management review.
Criticality, risk matrix, replacement value, life cycle, critical spares, targets and review.
Machine and component hierarchy, symptom, cause, failure mechanism and detection method, with Pareto.
MTBF, MTTR, preventive compliance, backlog, planned work, costs and OEE.
Measurement points, paper rounds, trends projected to the limit and automatic predictive work orders.
Lockout/tagout, signed work permits and safety competences with expiry.
Each plant sets its own rules: what it checks, what it blocks, what it alerts and who signs.
By email, WhatsApp, Telegram or in-app bell, with rules and schedules.
Password-signed approvals and change history for every record.
Each user sees what's theirs: by menu, line and action.
Operator screen, technician's phone and a PIN kiosk next to the machine.
Spanish, English and Portuguese, with a manual in each language.
Orders and movements from SAP or another ERP, plus machine data.
Excel export, pivot analysis, printed reports and Power BI.
We learn your processes, lines and standards, and define the scope.
We load machines, plans, positions and rules, and connect to your systems.
We train operators, technicians and managers, with a manual and assistant in their language.
We follow the indicators with you and adjust the system as the plant grows.
We set up a demo with sample data and review your case.
Production, quality, maintenance or the next audit: we put together the proposal around your operation.
Guided demoWe walk through the modules with sample data.
Assessment of your scenarioScope, processes, standards and integrations.
Phased implementationStart with one module and add the rest whenever you want.